How It Works

Hydrostatic Transmission (HST) Basics

A hydrostatic transmission converts mechanical power to hydraulic power and back to mechanical power using a pump-motor combination. Unlike gear transmissions, HSTs provide infinitely variable speed ratios and can reverse direction smoothly.

Transmission Ratio

The speed ratio is determined by pump and motor displacements:

n_motor = n_pump x (D_pump / D_motor) x eta_vol

  • n_motor = Motor output speed (RPM)
  • n_pump = Pump input speed (RPM)
  • D_pump = Pump displacement (cc/rev or in3/rev)
  • D_motor = Motor displacement (cc/rev or in3/rev)
  • eta_vol = Volumetric efficiency (typically 0.92-0.97)

Torque Relationship

Torque is inversely related to speed (conservation of power):

T_motor = P x D_motor / (2 x pi) x eta_mech

Or in terms of pump torque:

T_motor = T_pump x (D_motor / D_pump) x eta_overall

Power Transmission

P_out = P_in x eta_overall

Where overall efficiency = volumetric efficiency x mechanical efficiency (typically 75-90%)

Closed-Loop Hydrostatic Transmission ENGINE Prime Mover Input Shaft PUMP Variable Swashplate MOTOR Fixed/Variable LOAD Output HIGH PRESSURE LOW PRESSURE CHARGE Makeup Flow Reservoir n_in n_out n_out = n_in x (D_p/D_m) x eta T_out = P x D_m / (2pi) x eta Power = T x omega = P x Q

Variable Displacement Operation

  • Variable Pump, Fixed Motor: Speed control by varying pump displacement (0 to max). Most common configuration.
  • Fixed Pump, Variable Motor: Two-speed range - reduce motor displacement for higher speed, lower torque.
  • Variable Pump + Variable Motor: Wide speed and torque range. Pump controls speed in low range, motor extends high-speed range.

Efficiency Considerations

  • At full displacement: Highest efficiency (85-92% overall)
  • At partial displacement: Efficiency decreases due to fixed losses
  • Temperature effects: Cold oil = higher volumetric loss; Hot oil = lower mechanical efficiency
  • Pressure effects: Higher pressure = more leakage, lower volumetric efficiency

Hydrostatic Transmission Calculator

Design and analyze hydrostatic transmission systems. Calculate motor speed, torque, transmission ratio, and efficiency for closed-loop HST drives.

Pump Parameters

100% of max displacement

Motor Parameters

System Parameters

Pump Speed
2200
RPM
Motor Speed
970
RPM

Overall Efficiency

60% 70% 80% 90% 100%
86.5%

Output Performance

Motor Output Speed --
Motor Output Torque --
Transmission Ratio --
Output Power --

Flow Analysis

Pump Theoretical Flow --
Pump Actual Flow --
Motor Required Flow --
Case Drain / Leakage --

Power Analysis

Input Shaft Power --
Hydraulic Power --
Output Shaft Power --
Power Loss (Heat) --

Efficiency Breakdown

Volumetric Efficiency --
Mechanical Efficiency --
Overall Efficiency --

Displacement Ratio Table

Pump %Motor SpeedTorqueEfficiency
100%------

Reference Formulas

Motor Speed:

n_m = n_p x (D_p / D_m) x eta_vol

Motor Torque:

T = (P x D_m) / (2 x pi) x eta_mech

Power (metric):

P_kW = (P_bar x Q_Lpm) / 600