How It Works
ISO 4406 Cleanliness Code
The ISO 4406 standard quantifies fluid cleanliness using a three-number code representing particle counts at three size thresholds:
- First number: Particles larger than 4 micrometers (um)
- Second number: Particles larger than 6 micrometers
- Third number: Particles larger than 14 micrometers
Each code number represents a range of particles per milliliter. A code of 18/16/13 means:
18 = 1,300-2,500 particles >4um per mL
16 = 320-640 particles >6um per mL
13 = 40-80 particles >14um per mL
ISO Code Scale
| Code | Min Particles/mL | Max Particles/mL |
|---|---|---|
| 24 | 80,000 | 160,000 |
| 22 | 20,000 | 40,000 |
| 20 | 5,000 | 10,000 |
| 18 | 1,300 | 2,500 |
| 16 | 320 | 640 |
| 14 | 80 | 160 |
| 12 | 20 | 40 |
| 10 | 5 | 10 |
Beta Ratio (Filtration Ratio)
The beta ratio indicates filter efficiency at capturing particles of a specific size:
Beta(x) = Particles upstream of size x / Particles downstream of size x
For example, Beta 10 = 200 means for every 200 particles of 10um entering the filter, only 1 passes through. This equals 99.5% efficiency.
Beta Ratio to Efficiency Conversion
| Beta Ratio | Efficiency | Application |
|---|---|---|
| Beta 2 | 50% | Minimal filtration |
| Beta 10 | 90% | Basic protection |
| Beta 75 | 98.7% | Standard industrial |
| Beta 200 | 99.5% | High performance |
| Beta 1000 | 99.9% | Servo/proportional |
| Beta 2000 | 99.95% | Ultra-clean systems |
Component Sensitivity Levels
Different hydraulic components have varying tolerances to contamination based on their internal clearances:
Very High Sensitivity (clearance 1-5 um): Servo valves, high-pressure piston pumps
High Sensitivity (clearance 5-15 um): Proportional valves, vane pumps, piston motors
Moderate Sensitivity (clearance 15-25 um): Directional valves, gear pumps, cylinders
Low Sensitivity (clearance >25 um): Flow controls, simple actuators
Filter Selection Guidelines
Select filter micron rating based on the most sensitive component's clearance divided by a safety factor (typically 5-10):
Filter rating = Component clearance / Safety factor
For a servo valve with 5um clearance: Filter rating = 5 / 5 = 1um absolute
Filtration & Cleanliness Calculator
Determine filter requirements based on ISO 4406 cleanliness codes and component sensitivity levels.
Filter Requirements
Filter Location Recommendations
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Component Cleanliness Requirements
| Component | Clearance | Target ISO |
|---|---|---|
| Servo Valves | 1-5 um | 15/13/10 |
| Proportional Valves | 5-10 um | 17/15/12 |
| Vane Pumps | 5-13 um | 17/15/12 |
| Piston Pumps/Motors | 5-40 um | 17/15/12 |
| Directional Valves | 13-40 um | 19/17/14 |
| Gear Pumps/Motors | 13-40 um | 19/17/14 |
| Cylinders | 50-250 um | 21/19/16 |
| Flow Controls | 50-400 um | 21/19/16 |