How It Works

ISO 4406 Cleanliness Code

The ISO 4406 standard quantifies fluid cleanliness using a three-number code representing particle counts at three size thresholds:

  • First number: Particles larger than 4 micrometers (um)
  • Second number: Particles larger than 6 micrometers
  • Third number: Particles larger than 14 micrometers

Each code number represents a range of particles per milliliter. A code of 18/16/13 means:

18 = 1,300-2,500 particles >4um per mL

16 = 320-640 particles >6um per mL

13 = 40-80 particles >14um per mL

ISO Code Scale

CodeMin Particles/mLMax Particles/mL
2480,000160,000
2220,00040,000
205,00010,000
181,3002,500
16320640
1480160
122040
10510

Beta Ratio (Filtration Ratio)

The beta ratio indicates filter efficiency at capturing particles of a specific size:

Beta(x) = Particles upstream of size x / Particles downstream of size x

For example, Beta 10 = 200 means for every 200 particles of 10um entering the filter, only 1 passes through. This equals 99.5% efficiency.

Beta Ratio to Efficiency Conversion

Beta RatioEfficiencyApplication
Beta 250%Minimal filtration
Beta 1090%Basic protection
Beta 7598.7%Standard industrial
Beta 20099.5%High performance
Beta 100099.9%Servo/proportional
Beta 200099.95%Ultra-clean systems

Component Sensitivity Levels

Different hydraulic components have varying tolerances to contamination based on their internal clearances:

Very High Sensitivity (clearance 1-5 um): Servo valves, high-pressure piston pumps

High Sensitivity (clearance 5-15 um): Proportional valves, vane pumps, piston motors

Moderate Sensitivity (clearance 15-25 um): Directional valves, gear pumps, cylinders

Low Sensitivity (clearance >25 um): Flow controls, simple actuators

Filter Selection Guidelines

Select filter micron rating based on the most sensitive component's clearance divided by a safety factor (typically 5-10):

Filter rating = Component clearance / Safety factor

For a servo valve with 5um clearance: Filter rating = 5 / 5 = 1um absolute

Hydraulic Filtration - Beta Ratio Concept DIRTY OIL (Upstream) 1000 particles FILTER Beta 1000 (99.9% eff) CLEAN OIL (Downstream) 1 particle Beta Ratio Calculation Beta = 1000 / 1 = 1000 Efficiency = (1 - 1/1000) x 100 = 99.9% Particle Sizes >14um 6-14um 4-6um <4um

Filtration & Cleanliness Calculator

Determine filter requirements based on ISO 4406 cleanliness codes and component sensitivity levels.

Servo Valves / High-Pressure Piston Pumps
Clearance: 1-5 um | Critical applications
Target: 15/13/10 or cleaner
Proportional Valves / Vane Pumps
Clearance: 5-15 um | High performance
Target: 17/15/12 or cleaner
Directional Valves / Gear Pumps
Clearance: 15-25 um | Standard industrial
Target: 19/17/14 or cleaner
Flow Controls / Basic Cylinders
Clearance: >25 um | Low sensitivity
Target: 21/19/16 or cleaner
Current Oil Cleanliness (ISO 4406)
System Parameters
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Calculating...
Current vs Target comparison

Filter Requirements

Current ISO Code
21
/
19
/
16
>4um
>6um
>14um
Target ISO Code
17
/
15
/
12
Required Beta Ratio --
Filter Micron Rating --
1000
Particles In
1
Particles Out
Filter Efficiency --
Improvement Needed --
Recommended Flow Capacity --

Filter Location Recommendations

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Component Cleanliness Requirements

ComponentClearanceTarget ISO
Servo Valves1-5 um15/13/10
Proportional Valves5-10 um17/15/12
Vane Pumps5-13 um17/15/12
Piston Pumps/Motors5-40 um17/15/12
Directional Valves13-40 um19/17/14
Gear Pumps/Motors13-40 um19/17/14
Cylinders50-250 um21/19/16
Flow Controls50-400 um21/19/16