How It Works
Flow Rate Equation: Q = A x v
The flow rate required to achieve a target cylinder speed is the piston area multiplied by the desired velocity:
Q = A x v
- Q = Required flow rate (L/min or GPM)
- A = Effective piston area (cm2 or in2)
- v = Target velocity (m/s or in/s)
Extension Flow
Flow required for extension (fills the larger bore area):
Q_extend = A_bore x v = (pi x D^2 / 4) x v
Extension requires more flow because it fills a larger volume.
Retraction Flow
Flow required for retraction (fills the smaller annular area):
Q_retract = A_annular x v = pi x (D^2 - d^2) / 4 x v
Retraction requires less flow to achieve the same speed.
Cycle Flow Calculation
For cycle time-based calculations:
Q = Volume / Time = (A x Stroke) / Cycle_time
- Total extend volume: A_bore x Stroke
- Total retract volume: A_annular x Stroke
- Average cycle flow: (Extend + Retract volume) / Cycle time
Practical Considerations
- Pump sizing: Select pump for maximum required flow (usually extension)
- Regeneration: In regen circuits, rod-side oil adds to cap-side flow for faster extension
- Simultaneous operation: Multiple cylinders need combined flow
- Efficiency factor: Add 5-10% for leakage and valve losses
Cylinder Flow Calculator
Calculate flow rate required to achieve a target cylinder speed or complete a cycle in a specified time.
Extension Flow
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L/min
Retraction Flow
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L/min
Max Required
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L/min
Flow Requirements
Flow for Extension
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Flow for Retraction
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Maximum Flow Required
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Extension Volume
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Retraction Volume
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Total Cycle Volume
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Extension Speed
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Retraction Speed
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Full Cycle Time
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Bore Area
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Annular Area
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Area Ratio
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Pump Sizing Guidance
| Pump Type | Typical Flow | Application |
|---|---|---|
| Gear Pump | 5-100 L/min | General industrial |
| Vane Pump | 10-200 L/min | Medium pressure |
| Piston Pump | 20-500 L/min | High pressure/flow |
| Variable Displacement | 0-400 L/min | Variable speed control |
Add 10-15% margin for pump selection to account for leakage and wear.