How It Works

Flow Rate Equation: Q = A x v

The flow rate required to achieve a target cylinder speed is the piston area multiplied by the desired velocity:

Q = A x v

  • Q = Required flow rate (L/min or GPM)
  • A = Effective piston area (cm2 or in2)
  • v = Target velocity (m/s or in/s)

Extension Flow

Flow required for extension (fills the larger bore area):

Q_extend = A_bore x v = (pi x D^2 / 4) x v

Extension requires more flow because it fills a larger volume.

Retraction Flow

Flow required for retraction (fills the smaller annular area):

Q_retract = A_annular x v = pi x (D^2 - d^2) / 4 x v

Retraction requires less flow to achieve the same speed.

Cycle Flow Calculation

For cycle time-based calculations:

Q = Volume / Time = (A x Stroke) / Cycle_time

  • Total extend volume: A_bore x Stroke
  • Total retract volume: A_annular x Stroke
  • Average cycle flow: (Extend + Retract volume) / Cycle time
Flow Rate for Target Speed Q_ext Larger flow Q_ret Smaller flow Same Speed v A_bore A_ann Extension Flow Q = A_bore x v More flow required Retraction Flow Q = A_annular x v Less flow required

Practical Considerations

  • Pump sizing: Select pump for maximum required flow (usually extension)
  • Regeneration: In regen circuits, rod-side oil adds to cap-side flow for faster extension
  • Simultaneous operation: Multiple cylinders need combined flow
  • Efficiency factor: Add 5-10% for leakage and valve losses

Cylinder Flow Calculator

Calculate flow rate required to achieve a target cylinder speed or complete a cycle in a specified time.

Extension Flow
--
L/min
Retraction Flow
--
L/min
Max Required
--
L/min

Flow Requirements

Flow for Extension --
Flow for Retraction --
Maximum Flow Required --
Extension Volume --
Retraction Volume --
Total Cycle Volume --
Extension Speed --
Retraction Speed --
Full Cycle Time --
Bore Area --
Annular Area --
Area Ratio --

Pump Sizing Guidance

Pump TypeTypical FlowApplication
Gear Pump5-100 L/minGeneral industrial
Vane Pump10-200 L/minMedium pressure
Piston Pump20-500 L/minHigh pressure/flow
Variable Displacement0-400 L/minVariable speed control

Add 10-15% margin for pump selection to account for leakage and wear.